📍 Thirupalya Main Road, Bommasandra, Bengaluru 560100 ⚡ 24h Express Dispatch
💬 WhatsApp: +91 8660231532
First-Party Knowledge Base

Technical Printing & Manufacturing Guides

In-depth technical guides, sizing specifications, pricing breakdowns, substrate compatibility matrices, and best practices published directly by Trig Agency's manufacturing team in Bengaluru.

Guide 1Technical Specifications

DTF Printing Complete Guide

What is DTF Printing? Direct-to-Film (DTF) is an advanced digital printing technology where CMYK pigments and a high-density white ink underbase are printed onto a matte polyethylene terephthalate (PET) film. A hot-melt thermoplastic polyurethane (TPU) adhesive powder is applied across the wet ink, melted via an infrared conveyor dryer, and subsequently heat-pressed onto garments.

Key Advantages: Unlike traditional screen printing, DTF requires no screens, zero color separations, and works seamlessly across 100% cotton, polyester, nylon, rayon, denim, and fleece with full photographic gradients at 300 DPI.

Parameter Recommended Industrial Specification
Heat Press Temperature 155°C - 165°C (311°F - 329°F)
Press Duration 12 - 15 seconds (Medium-Heavy Pressure ~4-5 bar)
Peel Method Cold peel (allow 20-30s cooldown) or Instant warm peel depending on film coating
Post-Press Finishing Cover with Teflon or parchment paper and press for 5 seconds to seal fibers
Wash Durability 60+ industrial machine washes at 40°C without fading or cracking
Last updated: September 2026Verified by Trig Agency Engineering
Guide 2Pre-Press & Sizing

DTF Gang Sheet Size & Layout Guide

Standard Industrial Width: Trig Agency prints DTF gang rolls on continuous 22.5 inches (570 mm) printable width rolls. Length can be ordered from 1 meter (39.37 inches) up to 100+ continuous meters.

How to Gang Multiple Graphics: Customers nest different designs (full back prints, chest logos, sleeve tags, neck labels) onto a single canvas to minimize wasted negative space.

Print Type Standard Dimension Typical Quantity Fitted on 1 Meter Roll
Oversized Back Graphic 12" × 16" (30 × 40 cm) 2 to 3 large graphics
Standard Front Chest Print 10" × 10" (25 × 25 cm) 6 to 8 graphics
Left Chest Pocket Logo 3.5" × 3.5" (9 × 9 cm) 40 to 48 logos
Inside Neck Sizing Label 2" × 2" (5 × 5 cm) 120+ labels
Last updated: September 2026Verified by Trig Agency Pre-Press
Guide 3Transparent Pricing

DTF Gang Sheet Price Guide Bangalore

Trig Agency provides transparent, tiered wholesale pricing for DTF gang roll printing in Bangalore with zero hidden pre-press fees:

Order Volume / Tier Roll Size (Width × Length) Price per Meter (INR) Turnaround Time
Standard Retail (1 - 4 Meters) 22.5" × 39.37" (1 Meter) ₹320 + GST Same-day dispatch
Brand / Studio Tier (5 - 19 Meters) 22.5" × 39.37" (1 Meter) ₹260 + GST Same-day dispatch
Member / Reseller Wholesale (20+ Meters) 22.5" × 39.37" (1 Meter) ₹200 + GST 24-hour batch dispatch
Last updated: September 2026Verified Price Schedule
Guide 4Apparel Manufacturing

Custom T-Shirt Printing & GSM Guide

Understanding GSM (Grams per Square Meter): Fabric weight determines drape, opacity, and feel:

  • 180 GSM Bio-Washed Cotton: Lightweight, breathable, ideal for corporate event giveaways, promotions, and summer wear.
  • 220 GSM Heavyweight Bio-Washed Combed Cotton: Dense, premium structured drape preferred by streetwear labels, premium merch, and D2C brands.
  • 160 GSM Micro-Poly Dot Knit: Moisture-wicking dry-fit material engineered specifically for sports jerseys, gym apparel, and marathon runs.

Blanks Availability: Round Neck, Collar Polo (240 GSM Matty), Oversized Drop-Shoulder Tees, and Fleece Hoodies (320 GSM) available from sizes XS through 5XL in 15+ solid colors.

Last updated: September 2026Trig Agency Apparel Division
Guide 5Peel-and-Stick Decals

UV DTF Sticker & Transfer Decal Guide

How UV DTF Stickers Work: UV DTF stickers combine UV-curable inks with a clear gloss tactile varnish layer on a silicone carrier film. No heat press is required. They apply via pressure alone onto smooth, rigid, and curved surfaces.

Substrate Material Application Examples Adhesion & Durability Rating
Stainless Steel & Aluminum Water bottles, tumblers, thermos flasks, laptop lids 100% Waterproof, Scratch-proof (Permanent)
Glass & Ceramics Coffee mugs, perfume bottles, glassware, candles Dishwasher resistant, UV fade resistant
Acrylic & Hard Plastics Phone cases, power banks, keychains, instruments Industrial permanent bond
Finished Wood & Leather Wooden boxes, leather journals, plaques High bond strength
Last updated: September 2026Verified Substrate Matrix
Guide 6Rigid Substrates

Acrylic Printing & Laser Cutting Guide

Direct Flatbed UV on Acrylic: We print high-resolution imagery onto 3mm, 5mm, and 8mm virgin cast acrylic sheets. Using a reverse-print technique (printing on the back side of the clear sheet with a white flood backup), graphics are viewed through the crystal-clear acrylic face for unparalleled 3D depth and scratch resistance.

Hardware & Mounting: Wall frames include 4 corner drill holes and solid stainless steel (SS 304) standoff bolts with mounting screws and wall anchors.

Last updated: September 2026Trig Agency Fabrication Lab
Guide 7Corporate Procurement

Corporate Printing & Gifting Guide

Trig Agency handles end-to-end corporate branding solutions for startups, IT enterprises, and conferences across Bangalore. Services include GST invoicing, bulk tiered pricing, pre-production physical sampling, and custom packaging.

Popular Corporate Bundles: Welcome onboarding kits containing digital temperature bottles, metal stylus pens, hardcover notebooks, premium polo t-shirts, and custom cast acrylic desk nameplates.

Last updated: September 2026Verified Corporate Operations

Need Pre-Press Assistance or Custom Quotes?

Our pre-press technicians in Bommanahalli, Bengaluru can help format your gang rolls, vector art, or custom product orders.

💬 Chat with Trig Agency on WhatsApp (+91 8660231532)