📍 Thirupalya Main Road, Bommasandra, Bengaluru 560100 ⚡ 24h Express Dispatch
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Verified Production Portfolio

Manufacturing Case Studies

Real manufacturing jobs completed at Trig Agency's Bommanahalli studio in Bengaluru: technical requirements, materials, machinery, production workflows, and turnaround times.

Case Study 1: D2C Streetwear Brand 500-Piece Limited Drop

Apparel Manufacturing & Industrial DTF Gang Sheet Printing

Apparel & DTF
Customer Requirement High-density oversized back prints + front left chest tags
Product & Quantity 500 Custom Oversized T-Shirts + 65 DTF Meter Rolls
Material Specs 220 GSM 100% Combed Bio-Washed Cotton (French Terry & Single Jersey)
Printing Technology Japanese Micro-Piezo DTF Inks + Elastic Soft-Feel TPU Powder
Production Turnaround 48 Hours Express Batch Dispatch
Delivery Destination Indiranagar & Koramangala Hubs, Bengaluru

Production Process: The client supplied vector artwork at 300 DPI. Our pre-press team nested chest logos, neck sizing labels, and 14" × 18" back graphic illustrations onto 22.5" wide continuous gang rolls. Graphics were printed with a 200% white ink underbase, cured through an automated circulating infrared tunnel heater at 125°C, and heat pressed onto 220 GSM pre-shrunk cotton blanks at 160°C for 15 seconds with a 5-second post-press seal.

Final Result: Zero cracking across stretch tests, vibrant color fidelity on jet black cotton, and 60+ machine washes durability verified. Complete 500-unit batch packaged with custom polybags and dispatched in under 48 hours.

Case Study 2: Series-A Tech Enterprise 200 Employee Onboarding Kits

UV DTF Decals, Insulated Drinkware & Acrylic Corporate Accessories

Corporate Branding
Customer Requirement Permanent embossed metallic logo on matte bottles + custom employee badges
Product & Quantity 200 Smart Temperature Bottles + 200 Acrylic ID Badges + 400 UV Stickers
Material Specs Double-wall 304 Stainless Steel (500ml) & 3mm Virgin Cast Acrylic
Printing Technology Raised 3D Varnish UV Ink Transfer Decals & Precision CO2 Laser Engraving
Production Turnaround 72 Hours from Final Proof Approval
Delivery Destination Outer Ring Road / Bellandur Tech Park, Bengaluru

Production Process: High-definition UV DTF transfers were produced with a raised 3D gloss varnish layer and metallic gold underprint. The peel-and-stick transfers were applied directly onto matte black powder-coated insulated water bottles without thermal heat, creating a scratch-resistant permanent bond. Employee ID badges were contour-cut using our CO2 laser cutting system and fitted with magnetic clasps.

Final Result: 100% waterproof adhesion on metal drinkware, dishwasher safe, delivered in customized presentation gift boxes on schedule for company-wide onboarding day.

Case Study 3: Inter-Collegiate Cricket & Football Tournament (350 Jerseys)

Sports Apparel Sublimation & Player Name DTF Transfers

Sports Apparel
Customer Requirement Full-color gradient team patterns with individualized player names and numbers
Product & Quantity 350 Customized Dry-Fit Raglan Sports Jerseys
Material Specs 160 GSM Micro-Poly Dot Knit Breathable Fabric
Printing Technology All-Over Sublimation + High-Stretch DTF Back Numbering
Production Turnaround 3 Days
Delivery Destination HSR Layout & Electronic City, Bengaluru

Production Process: Custom team gradient art was transferred via large-format roll sublimation at 205°C onto moisture-wicking micro-poly panels before precision stitching. Individual player names and roster numbers were cut from flexible stretch DTF film and applied at 155°C, ensuring flexible movement without print stiffness.

Final Result: Breathable, sweat-resistant sportswear delivered 24 hours ahead of tournament inauguration. Zero player name errors across 12 participating teams.

Case Study 4: Flagship Boutique Storefront & Reception Signage

Acrylic Standoff Wall Displays, LED Boards & Contour Badges

Signage & Acrylic
Customer Requirement Floating transparent acrylic logo board with premium stainless steel standoff hardware
Product & Quantity 3 Reception Acrylic Panels (24" × 36") + 2 Roll-up Standees + 100 Nameplates
Material Specs 8mm High-Grade Imported Cast Clear Acrylic & 304 Grade Stainless Steel Bolts
Printing Technology Reverse UV Direct Flatbed Printing with Double White Flood Layer
Production Turnaround 24 Hours
Delivery Destination MG Road Commercial District, Bengaluru

Production Process: Graphics were printed directly onto the reverse side of 8mm optically clear acrylic sheets, sealing the ink behind the acrylic pane for superior scratch protection and 3D depth. Edges were flame and diamond polished. 4 corner holes were CNC laser-drilled for standoff mounting.

Final Result: High-end contemporary floating aesthetic with flawless optical clarity, installed seamlessly in the flagship boutique reception area.

Have a Custom Manufacturing Project?

From single prototype samples to 10,000+ unit corporate production runs, Trig Agency delivers verified quality with express turnaround in Bengaluru.

💬 Discuss Your Project on WhatsApp (+91 8660231532)